{"id":8918,"date":"2016-06-30T13:36:00","date_gmt":"2016-06-30T10:36:00","guid":{"rendered":"http:\/\/www.klona.com.ua\/blog\/uncategorized-en\/production-of-plastic-products-in-ukraine\/"},"modified":"2022-08-13T16:30:46","modified_gmt":"2022-08-13T13:30:46","slug":"production-of-plastic-products-in-ukraine","status":"publish","type":"post","link":"https:\/\/klona.ua\/en\/blog\/foundry\/production-of-plastic-products-in-ukraine","title":{"rendered":"Production of plastic products in Ukraine"},"content":{"rendered":"\n

Today we share with you information about our production<\/strong> where is going injection molding of plastic.<\/strong> We work with large companies involved in high volume production of plastic products<\/strong> … How this happens – read the article.<\/p>\n\n

Manufacturing of plastic products includes three workshops:<\/strong> tool shop, casting shop and storage. Let’s take a closer look at each room<\/strong> …<\/p>\n\n

Tool shop: mold making for plastic injection<\/h2>\n\n

Press form<\/strong> Is a setup for manufacture of products by plastic injection molding<\/a> …<\/strong> It is a complex device with many parts. All of them must provide long lasting mold work and be durable.<\/strong> Extending the service life of a mold is a pressing concern for engineers. <\/p>\n\n

Today start of multi-batch production<\/strong> became an accessible reality for small and medium businesses<\/strong> , and even for start-ups. Manufacturing of injection molds for plastic injection<\/strong> and manufacturing of plastic products<\/strong> You can order in company<\/strong> KLONA<\/strong> … Contact us for a free injection molding consultation. Contact Information: <\/p>\n\n

+38 (044) 338 88 02<\/p>\n\n

hi@klona.ua<\/a><\/p>\n\n

\"Manufacturing<\/figure>\n

Design Features of Custom Plastic Injection Mold<\/h3>\n\n

The mold consists of elements technological and constructive purpose.<\/strong> The shaping area of the mold must exactly repeat the design of the future product. It consists of matrix and punch<\/strong> who are responsible for the formation front and inside of the product.<\/strong> These are the most labor-consuming parts of the mold – the quality of all cast products depends on their perfection. Elements for technological purposes also include clips<\/strong> (responsible for the connection of the design elements), liners<\/strong> (create recesses and holes in the product), threaded marks and rings<\/strong> (for internal and external threads).<\/p>\n\n

Structural details<\/strong> do not take part in the formation of the product, but they ensure the operation of the entire mold.<\/strong> These include guide columns, pushers, counter pushers, supports, shank, etc.<\/strong> … Plastic injection molds are stationary, removable and semi-removable.<\/strong> Stationary molds are the best choice for large scale production.<\/p>\n\n

Increase productivity<\/strong> may multi-seat<\/strong> Press forms. The possibility of their application specifically for your production needs to be clarified. For example, it is advisable to use them to obtain a large circulation of small parts.<\/strong> However, for molding large plastic products to order<\/strong> better fit single<\/strong> Press forms. You can learn more about the design features of molds here<\/a> …<\/p>\n\n

\"Manufacturing<\/figure>\n

Stages of manufacturing equipment for molding plastics<\/h3>\n\n

Everything in the mold must be perfect<\/strong> – from the smallest details to the pusher system. Therefore, all elements and systems of the mold are carefully thought out and the best installation option is selected.<\/strong> First, the body of the product itself is modeled. Then the following steps are implemented.<\/p>\n\n

  1. Design<\/strong> all parts of the mold.<\/li>
  2. Optimization of work<\/strong> : calculated better arrangement of elements<\/strong> Press forms<\/li>
  3. Mold making<\/strong> on machine tools and assembly of elements.<\/li>
  4. Testing<\/strong> : Press form installed on a plastic injection molding machine<\/strong> and checked for defects.<\/li>
  5. Refinement<\/strong> (in case of defects).<\/li><\/ol>\n

    Toolroom equipment: high-precision equipment from KLONA<\/h3>\n\n

    Molds are made in the tool shop<\/strong> … The quality of metal surface treatment directly depends on the level of equipment used. Our workshop is equipped with modern high-precision equipment – machine tools of tool production for turning parts of a Japanese company<\/strong> Sodick:<\/strong><\/p>\n\n